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Modular Process Systems & Skids

Continuous In-line Blending Skids & Systems

Less equipment, lower cost and improved flexibility are a few of the many reasons in-line blending systems or chemical injection skids are a smart alternative to batch manufacturing. EPIC has a team of process engineers with specific inline mixing experience. Leverage our process plant expertise in: flavor, fragrance and dye expansion to rapidly expand your processing capabilities for minimal cost. Contact an engineer (314) 845-0077 today to get started on your custom in-line blending system.

In line Mixing Systems: Select Case Studies


Liquid Blending Skid Adds 20 Flavors at Minimal Costliquid_blending_system

An EPIC client required the addition of 20 flavors to their product mix with a limited budget and floor space. By using liquid blending ingredient trees instead of tanks, capitol costs were minimized. Pre-engineered, field-proven  in blending systems from EPIC provided a fast, economic solution that allowed the client to drastically expand their product portfolio with minimal equipment additions. Read more about the liquid blending case study….

Key features: Pre-mix blend skid, in line liquid blending system, coupled blending and filler system, back pressure control, product-to-product washout


Dual Skid Continuous Chemical Blending System With Variable Flow Rates

in-pipe continuous blending systemA major ingredients module blended a pre-mix and several other ingredients into a base formula. This base mix was pumped to the second skid that added: dyes, ancillary chemicals and perfumes to manufacture a wide range of end-products. The second chemical injection skid was immediately upstream of the filler and both skids featured automated recipe inline mixing controls and variable flow rates.

Key Features: Major and minor ingredient skids, sanitary design, automated recipe in-line mixing, variable blending rates.


Typical Types of Inline Blending Systems

EPIC’s typical in-line blending systems include base/pre-mix dosing, major and/or minor ingredient dosing, and finished product delivery. These fully assembled and tested systems can be used to create a wide range of finished products. Learn more about typical in-line blending systems designed/built by EPIC…

Blending System Expands Products With Minimal Capital Investments

Minors in-line blending skidA Fortune 100 consumer products company needed to quickly increase the number of deodorizing spray products that could be mixed in the existing facility. EPIC designed, built and installed the two-skid modular continuous inline blending solutions. The continuous system allowed the client to mix various combinations of up to fifteen minor ingredients into the base formula. The base formula was mixed in a separate skid and piped to the minors skid for dosing.

Key Features: In line mixing skids for major and minor ingredients, variable flow provided by flow control valves and variable speed drives, automated in-pipe blending with HMI, product-to-product washouts.


Why EPIC Modular Process?

We are experienced at fully extracting your technical, operational and commercial specifications. We combine those with our knowledge of process capabilities, scale-up, and modular design/build to help you “Do It Better.” Our process for building complete modular process systems includes:

  • Utilizing Front-End Engineering to ensure the proper steps are taken during project scope development
  • Modular design/fabrication that reduces traditional downtime through parallel construction and results in cost-savings, increased safety and faster project delivery. Learn more about the benefits of modular…
  • Maintaining an open door client policy to promote innovation and communicate. We invite clients to visit EPIC throughout projects
  • Imparting a transfer of knowledge, not just basic training, for the chemical blending systems and equipment we provide

For a better solution, contact EPIC today.

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Find case studies about different project applications EPIC has completed and specific unit operations within each project.

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