Menu

Modular Process Systems & Skids

Batch Reactor Systems

Do you need a reliable and safe industrial batch reaction system?  We are experts in reaction kinetics and agitation methods to custom design the right batch reactor system for you. We can combine multiple unit operations into a single system, and we are experienced in the latest safety technology. EPIC integrates safety devices and safety interlocks specifically designed for batch reactors.

Reactor systems from EPIC can be designed to handle full vacuums or high pressure extremes depending on the conditions of your manufacturing plant. Cooling coils may be added to control exothermic reactions and alternatively, heating coils may be added to accelerate reactions.  Contact an engineer to start designing your batch reaction system today.

Selected Batch Reactor System Case Study


Chemical Pilot Plant with Batch Reaction System

Batch reactor pilot plantA batch reactor system for a proprietary ion exchange reaction allowed successful scale-up of an R&D system. EPIC designed the unit with limited knowledge of the end product. By understanding the sequence of operations, and not the full details of the client’s process, we were able to fulfill the client’s need for confidentiality. The basic process involved several chemicals mixing and then run across a catalyst. The catalyst allowed ions to be exchanged and altered the chemical make-up of the mixture. Read the full chemical pilot plant case study…

Key Features: Catalytic reactor, scale-up of R&D process, low flow, highly corrosive, effluent treatment system, Teflon lined piping, tight footprint


Types of Batching Systems

EPIC is an experienced batch reactor manufacturer with specific experience in:

  • Custom Reactions
  • Separations
  • Filtering
  • Drying
  • Mixing

To see all the unit operations we work with, visit our unit operations section…


Client Testimonial

With all of their recommendations, EPIC provides solid rationale for this caliber of advanced systems. I appreciate the fact that I have an external engineering team and that I can call or just come by EPIC to talk about a new concept or project.”  – Lead Chemical Engineer, Fortune 500 Agri-Chem Company


Batch Reactor SystemWHY AN EPIC BATCH REACTOR SYSTEM?

We take your process technology and scale it up, without sacrificing quality. We are experienced at fully extracting your technical, operational and commercial specifications. We combine those with our knowledge of process capabilities, scale-up, and modular design/build to help you “Do It Better.” Our process for building your complete batch reactor skid includes:

  • Utilizing Front-End Engineering to ensure the proper steps are taken during project scope development
  • Modular design/fabrication that reduces traditional downtime through parallel construction and results in cost-savings, increased safety and faster project delivery. Learn more about the benefits of modular…
  • Maintaining an open door client policy to promote innovation and communicate. We invite clients to visit EPIC throughout projects
  • Imparting a transfer of knowledge, not just basic training, for the systems and equipment we provide

For a better solution, contact EPIC today.

Case StudyView Modular Process Case Studies...

Find case studies about different project applications EPIC has completed and specific unit operations within each project.

BlogClick here to view our blog...

Our blog features topics on industry, engineering tips and company updates.

Press ReleaseView our latest press releases...

Stay up-to-date on what is happening at EPIC. You will find press releases on modular process systems being delivered to clients, awards won by EPIC and new employees hired.

Free Newsletter

Stay up-to-date on current industry news and trends by subscribing to our modular process newsletter. Our newsletters are sent out semi-annually and cover interesting news, trends, industry topics as well as updates on EPIC Systems.