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Industries Served for Modular Process Systems

Sanitary Capabilities

Looking for a process system designed and fabricated to meet sanitary standards? EPIC’s experienced sanitary process and quality assurance teams will guide your modular sanitary system expertly from sanitary design through final qualification.  Contact an engineer today to start developing your custom sanitary system.

EPIC designs, automates and fabricates your custom sanitary process system with a single point of contact.  See examples of select sanitary systems and sanitary designs by EPIC or explore common types of sanitary process systems below.

Sanitary Modular Process System

Ready to talk to an EPIC engineer about your sanitary system design? Call 314-845-0077 or contact us.

Sanitary Capabilities

Unit Ops

  • Passivation
  • Pasturization (PU’s)
  • UV treatment
  • Sanitary equipment manufacturers
  • Stainless Process


Standards

  • 3A
  • ASME BPE
  • AWS
  • CFR Part 21
  • AAA


Testing & Shipment

  • MTR verification & PMI
  • Weld visual inspection & radiography
  • Component verification
  • P&ID verification
  • Valve operation checks
  • NIST- traceable instrument calculation checks
  • Hydrotesting
  • Riboflavin testing
  • Wiring ring-out
  • Functional I/O checks
  • Motor rotation verification
  • Factory Acceptance Testing (FAT Test
  • Shipment suitability verification
  • Transit insurance verification
  • Packing list and bill of laden verification

Design & Design Standards

  • Sanitary equipment design
  • Total drainability
  • Slope to load drain
  • Dead leg elimination
  • 20 Ra internal finish
  • Stainless steel blending tanks
  • Tangential nozzles
  • Instrument orientation
  • Stainless steel skid
  • Tube sizing for turbulent flow
  • Maximum cleanability
  • Validation
  • Polished internal finishes
  • Sanitary valves
  • Sanitary welding stainless steel
  • No crevices/cavities
  • Process simulation
  • Cleanability
  • V-diagrams
    • IQ
    • OQ
    • PQ
    • Turnkover packages
  • Stainless steel containment skid


Fabrication

  • Sanitary tube
  • Sanitary Process Piping
  • Triclamp fitting construction
  • Sanitary stainless steel tanks
  • Orbital welding
  • Autogeneous welding/fusion welding
  • Non-metal materials of construction – glass lined, Teflon lined, plastic lined, PVC, Kinare
  • Stainless Steel Fabrication


Startup

  • Checkout
  • Validation completion

Automated batching system increases capacity and efficiency on International Food Product’s processing lines.

automated batch blending systemSanitary skid design, engineering and stainless steel fabrication of multiple batch mixing systems were completed in-house at EPIC’s fabrication plant. EPIC Systems also installed and commissioned the food processing system and provided integration with seven liquid and powder packaging lines.

EPIC utilized a modular process approach to manufacture the systems during site civil construction.  Onsite layout, utilities and a mechanical room were also designed and completed by EPIC during construction. Click to read the press release on the automated food processing system delivered to International Food Products…

Key Features: Multiple batch mixing sanitary skids with packaging line integration,  ControlLogix PAC Platform, Wonderware Intouch. sanitary design, sanitary batching

 Past Sanitary Process Projects

To get pricing information or discuss your project with an EPIC engineering specialist, please call  314-845-0077 or fill out the form below.

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Products

Below is a selection of common sanitary products we work with. If your specific product is not on the list, contact an engineer today to discuss your custom sanitary system design.

Consumer Products

  • Cosmetics
  • Personal care products
  • Diapers
  • Tissues
  • Vitamins
  • Pet care products


Pharmaceutical

  • Antibiotics
  • Antimicrobials
  • Assays
  • Capsules
  • Pills
  • Creams
  • Detergents
  • Drugs
  • Enzymes
  • Extracts
  • Infection control products
  • Lotions
  • Medical devices
  • Ointments
  • Patches
  • Pellets
  • Piptides
  • Plasmids
  • Probiotics
  • Supplements
  • Reagents
  • Syrups
  • Tablets
  • Vaccines


Medical Devices

  • Injection devices
  • Prosthetic devices
  • Tube manufacturing
  • Implants
  • Monofiliments
  • Electrodes
  • Polymers

Food & Beverage

  • Carbonated beverage plants
    • Soda
    • Beer
    • Sparkling wines
    • Sparkling waters
  • Non-carbonated beverages
    • Juices
    • Teas
    • Coffee
    • Liqueur
    • Wine
  • Dairy products
    • Milk
    • Cheese
    • Yogurt
  • Dry foods
    • Pasta
    • Bread
    • Nutritional supplements
    • Frozen foods
    • Meat & meat products
  • Liquid products
    • Flavors
    • Dyes
    • Additives
    • Sauces
    • Baby food
  • Pet food


Biotechnologies & Biochemical

  • Biofilms
  • Biopharmaceuticals
  • Enzymes
  • Catalysts
  • Plasmids
  • Carbohydrates
  • Lipids
  • Proteins
  • Nucleic acids

Common sanitary process systems that we build are listed below. However, all the systems we build are customized, based on our client’s specific unit operations. Contact an engineer today to start designing your system:

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EPIC Modular Process Systems
4134 Meramec Bottom Rd
St. Louis, MO 63129, US
(314) 845-0077

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