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Industries Served for Modular Process Systems

Sanitary Industries Served

Sanitary Modular Process System

Looking for a process system designed and fabricated to meet sanitary standards? EPIC’s experienced sanitary process and quality assurance teams will guide your modular sanitary system expertly from sanitary design through final qualification.  Contact an engineer today to start developing your custom sanitary system.

 

Select Sanitary Skid Case Study

food processing systemAutomated Food Processing System with Packaging Integration

An automated batching system increased capacity and efficiency on International Food Product’s processing lines.

Sanitary skid design, engineering and fabrication of multiple batch mixing systems were completed in-house at EPIC’s fabrication plant. EPIC Systems also installed and commissioned the food processing system and provided integration with seven liquid and powder packaging lines.

EPIC utilized a modular process approach to manufacture the systems during site civil construction.  Onsite layout, utilities and a mechanical room were also designed and completed by EPIC during construction. Click to read the press release on the automated food processing system delivered to International Food Products…

Key Features: Multiple batch mixing sanitary skids with packaging line integration,  ControlLogix PAC Platform, Wonderware Intouch


 Sanitary Modular Process SystemPast Sanitary Process Projects


Sanitary Capabilities

EPIC designs, automates and fabricates your custom sanitary process system with a single point of contact.  See examples of select sanitary systems by EPIC or explore common types of sanitary process systems below.

Unit Ops

  • Passivation
  • Pasturization (PU’s)
  • UV treatment

Standards

  • 3A
  • ASME BPE
  • AWS
  • CFR Part 21
  • AAA

Testing & Shipment

  • MTR verification & PMI
  • Weld visual inspection & radiography
  • Component verification
  • P&ID verification
  • Valve operation checks
  • NIST- traceable instrument calculation checks
  • Hydrotesting
  • Riboflavin testing
  • Wiring ring-out
  • Functional I/O checks
  • Motor rotation verification
  • Factory Acceptance Testing (FAT Test
  • Shipment suitability verification
  • Transit insurance verification
  • Packing list and bill of laden verification

Design & Design Standards

  • Total drainability
  • Slope to load drain
  • Dead leg elimination
  • 20 Ra internal finish
  • Tangential nozzles
  • Instrument orientation
  • Tube sizing for turbulent flow
  • Maximum cleanability
  • Validation
  • Polished internal finishes
  • Sanitary valves
  • No crevices/cavities
  • Process simulation
  • Cleanability
  • V-diagrams
    • IQ
    • OQ
    • PQ
    • Turnkover packages

Fabrication

  • Sanitary tube
  • Triclamp fitting construction
  • Orbital welding
  • Autogeneous welding/fusion welding
  • Non-metal materials of construction – glass lined, Teflon lined, plastic lined, PVC, Kinare

Startup

  • Checkout
  • Validation completion


Products

Below is a selection of common sanitary products we work with. If your specific product is not on the list, contact an engineer today to discuss your custom system.

Consumer Products

  • Cosmetics
  • Personal care products
  • Diapers
  • Tissues
  • Vitamins
  • Pet care products

Pharmaceutical

  • Antibiotics
  • Antimicrobials
  • Assays
  • Capsules
  • Pills
  • Creams
  • Detergents
  • Drugs
  • Enzymes
  • Extracts
  • Infection control products
  • Lotions
  • Medical devices
  • Ointments
  • Patches
  • Pellets
  • Piptides
  • Plasmids
  • Probiotics
  • Supplements
  • Reagents
  • Syrups
  • Tablets
  • Vaccines

Medical Devices

  • Injection devices
  • Prosthetic devices
  • Tube manufacturing
  • Implants
  • Monofiliments
  • Electrodes
  • Polymers

Food & Beverage

  • Carbonated beverage plants
    • Soda
    • Beer
    • Sparkling wines
    • Sparkling waters
  • Non-carbonated beverages
    • Juices
    • Teas
    • Coffee
    • Liqueur
    • Wine
  • Dairy products
    • Milk
    • Cheese
    • Yogurt
  • Dry foods
    • Pasta
    • Bread
    • Nutritional supplements
    • Frozen foods
    • Meat & meat products
  • Liquid products
    • Flavors
    • Dyes
    • Additives
    • Sauces
    • Baby food
  • Pet food

Biotechnologies & Biochemical

  • Biofilms
  • Biopharmaceuticals
  • Enzymes
  • Catalysts
  • Plasmids
  • Carbohydrates
  • Lipids
  • Proteins
  • Nucleic acids

Types of Sanitary Process Systems

Common sanitary process systems that we build are listed below. However, all the systems we build are customized, based on our client’s specific unit operations. Contact an engineer today to start designing your system:

Case StudyView Modular Process Case Studies...

Find case studies about different project applications EPIC has completed and specific unit operations within each project.

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Our blog features topics on industry, engineering tips and company updates.

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Stay up-to-date on what is happening at EPIC. You will find press releases on modular process systems being delivered to clients, awards won by EPIC and new employees hired.

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