Menu

Industrial Chemical Plant Design

Do you need to demonstrate the viability of your chemical process? Team with EPIC and combine your technology with our system design experience to build or scale up your process. EPIC process engineers combine our project management experiences with unit operations expertise to design and manufacture industrial chemical plants.

Non-linear increases in surface area to mass, reaction kinetics, fluid dynamics and other key process parameters are addressed during our front-end engineering and design stages. Civil upgrades, plant tie-ins and OSHA exposure are carefully planned. From the design stage through commissioning EPIC delivers a fully tested,chemical plant that meets your specifications, budget and timeline. View examples of chemical pilot plants and industrial plants we have completed.

Would you like to map a complete project roadmap upfront, identifying any potential problems and clearly defining scope? We invite you to contact us today to start the process for your specific industrial chemical plant.

SELECT CASE STUDIES: Chemical Plant Design & Industrial Plants


Agricultural Chemical Pilot Plant for Highly Proprietary Chemical Process

A successful 18 month pilot test to prove industrial viability was made possible through the design, fabrication and installation of a chemical

pilot plant by EPIC. Without having to disclose the top-secret proprietary process, the client was able to provide lab-scale data to EPIC. Using that lab data, EPIC completed a batch reactor pilot plant with industrial grade system components. The highly corrosive nature of the chemical, paired with the tight project timelines, challenged EPIC to think outside the box. More…

KEY FEATURES: Turnkey chemical pilot plant, proprietary chemical technology, batch reactor system, lab data to production scale-up, corrosive chemical, effluent treatment, elaborate piping specifications


Refinery Desulfurization Plant; Industrial Chemical Plant

A birds eye view of a chemical plant construction site in MontanaThirty-two chemical pilot plant modules were designed by EPIC to create a complete desulfurization plant for a refinery. The modules were built off-site during the winter months in the controlled environment of EPIC’s fabrication facility, dramatically reducing OSHA exposure hours and improving fabrication quality. Fully tested before shipment, the chemical skids arrived ready for startup upon installation, fully heat traced.

KEY FEATURES:  32 chemical processing skids, electric heat tracing, pipe bridges, civil site upgrades.


Chemical Treatment Plant for Rubber Products

A client required a full plant conversion from a manual mixing system to an automated batching system. The conversion reduced risk and improved accuracy and output for the client with a muti-stage batch mixing system. The system was engineered to manage 100+ formulations of highly flammable chemicals and was designed, programmed and installed by EPIC. Two continuous production systems. Onsite civil upgrades and off-site batch system fabrication were managed by EPIC’s experienced industrial chemical plant team. More…

KEY FEATURES: HAZOP study, Civil upgrades, batching system design and integration, storage area, programming of Wonderware InTouch HMI and True batch controls.


Why EPIC Modular Process for Chemical Plant Design?

We take your process technology and scale it up, without sacrificing quality. We are experienced at fully extracting your technical, operational and commercial specifications. We combine this feature with our knowledge of process capabilities, scale-up, and modular design/build to help you “Do It Better.” Our process for building complete modular process plants includes:

  • Utilizing Front-End Engineering to ensure the proper steps are taken during development of pilot plants
  • Modular design/fabrication approach that reduces traditional downtime through parallel construction and results in cost-savings, increased safety and faster project delivery. Learn more about the benefits of modular…
  • Maintaining an open door client policy to promote innovation and communicate. We invite clients to visit EPIC throughout projects
  • Imparting a transfer of knowledge, not just basic training, for the systems and equipment we provide

For a better solution, contact EPIC today.

Case StudyView Modular Process Case Studies...

Find case studies about different project applications EPIC has completed and specific unit operations within each project.

BlogClick here to view our blog...

Our blog features topics on industry, engineering tips and company updates.

Press ReleaseView our latest press releases...

Stay up-to-date on what is happening at EPIC. You will find press releases on modular process systems being delivered to clients, awards won by EPIC and new employees hired.

Free Newsletter

Stay up-to-date on current industry news and trends by subscribing to our modular process newsletter. Our newsletters are sent out semi-annually and cover interesting news, trends, industry topics as well as updates on EPIC Systems.

EPIC Modular Process Systems
4134 Meramec Bottom Rd
St. Louis, MO 63129, US
(314) 845-0077