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Industrial Process Systems

Industrial Process Engineering Projects & Capabilities by Industry

Polymer batch reaction system

Chemicals

From batch mixing and reaction systems to industrial distillation systems, our team has 20+ years experience designing and building successful chemical systems for manufacturing plants. With our offsite fabrication shop, OSHA exposure hours and interruption to existing process lines are minimized. Product examples we’ve worked with in the past include:

  • Industrial – coatings, inorganic, organic, acids, bases, ammonia, plastics
  • Household – cleaners, soaps, automotive, peroxides
  • Agricultural – pesticides, insecticides, fertilizers
  • Other – salts, urea, rubber, varnishes, waxes
process-system-installation

Petrochemicals

Process systems for refineries, power plants, and other petrochemical related industrial applications. Ranging from pipe bridges and heat tracing applications to desalting systems. With our offsite fabrication shop, OSHA exposure hours and interruption onsite are minimized. Past projects have involved systems working with:

  • Coal and coal tar
  • Coke
  • Natural gas
  • Synthesized gas
  • Petroleum and oil
  • Water purification systems
  • Contaminate removal systems
Absroption system designed by EPIC

Alternative Energy & Green Technologies

There are many emerging technologies in the alternative energy field that require process systems to scale-up. If you have a process technology that you need scaled into a pilot, demonstration, or full product plant, we are the process system experts that can help you with that.  Past products we’ve worked with include:

  • Ethanol
  • Natural gas & CNG
  • Hydrogen
  • Biodiesel
  • Methanol
  • P-series fuels
  • LP (Liquefied petroleum)
  • Lithium-ion batteries
  • Biomass
  • Fuel-cells
consumer products blending system install

Consumer Products

Automated chemical batching systems, plastic extruding and manipulation, or emulsion of gel products are examples of process systems we have designed, built and automated for the consumer products industry. If you have a product that is on the sanitary spectrum, please see our sanitary process page. The range of products we work with includes:

  • Aerosols
  • Automotive fluids
  • Detergents and soaps
  • Lawn & garden products
  • Gels and plastics
  • Household cleaners
  • Paints
  • Paper products
  • Pet care products
  • Pool and spa care products

Additional Industries

If you didn’t see your industry or product listed, please contact us to learn if our process experts can help you. Chances are, we can. We work across a broad spectrum of industries because we are experts in the process applications and unit operations that span industrial manufacturing.

You can also browse other case studies or visit our sanitary process page to learn more.

Industrial Process Engineering Systems Built by EPIC

From corrosive chemicals to outdoor installation sites, we solve the industries toughest challenges. Get a custom EPIC Process System that provides longterm ROI with practical design/build solutions from experience process engineers.  Common industrial process solutions we provide include:

Custom-Process-Systems

Custom Process Systems

batch-mixing

Batch Mixing & Reactor Systems

pilot-plants

Pilot & Demonstration Plants

Inline-Blending

Continuous Mixing & Inline Blending Systems

Distillation-system-design

Separation & Distillation Systems

Field-Construction

Field Construction & Fabrication Services

Contact an Engineer Today

Ready to talk to an EPIC engineer about your packaging project?

(314) 845-0077

EPIC’s Unique Approach

EPIC is a company guided by ethics and fairness. We have a proven history of success, backed up by solid references. We deliver what we promise and only provide solutions that make our clients, vendors and company proud.

Many industrial process engineering companies can help you commercialize your process technology and expand current operations, but the EPIC approach prioritizes risk reduction and ensures long-term profitability for our clients above all else.

You can view some of recent by work by selecting a photo to the right.

Turnkey Design & Construction Methods

From concept through final system startup, below are the main phases of our turnkey design, engineering and fabrication method. We follow this method with every project we execute, taking full responsibility for your system throughout and simplifying the management process for you.
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    Concept Development

    You Bring a Process Technology, We Help Design Your System
    Learn More

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    Front End Engineering

    Get a Fixed Bid & Preliminary System Design
    Why FEE is Essential

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    Process System Design

    Detailed Process System Design with 3D Modeling & Simulation
    View Design Capabilities

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    Controls Engineering

    In-house Controls Developed by Automation Engineers with 20+ Years of Experience
    Explore Controls Options

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    Fabrication & Assembly

    Production-style Process System Fabrication in Controlled Shop Conditions
    See All Advantages

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    Process System Installation

    Installations that Minimize Downtime & Get to Startup ASAP.
    Learn More

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    Startup & Commissioning

    We Remain Onsite During Full Startup, Punchlist Resolution, and Staff Training.
    More on Startup

Advantages of Modular Design

Many of the process systems we build benefit from our expertise in modular design/build methods. Appropriately sized projects that can be executed modularly are delivered to market on average 40% faster than through traditional stick-built methods.

This video explains how those incredible savings in time and cost are achieved with modular. While your process systems are built in our offsite controlled shop environment, onsite facility modifications or full construction can proceed simultaneously.

Visit our Advantages to Modular page to learn more.

A Few of Our Satisfied Clients

Ready to talk to an engineer?

Give us a call at (314)845-0077 or fill out the form.
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EPIC Modular Process Systems
4134 Meramec Bottom Rd
St. Louis, MO 63129, US
(314) 845-0077