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Modular Process Design/Build

Step 6: Modular Process System Installation

Modular Process System InstallationEPIC Modular Process Systems fully installs all process equipment in-plant or on-site. Upon installation and system integration, EPIC re-tests all equipment to ensure every piece works together. Beyond modular installation services, EPIC provides:

  • Complete plant integration
  • Plant construction management
  • Process skid start-up and services

Construction/Site Management & Integration Capabilities

Process modules are staged to arrive at the plant in sequential order and are fixed to pre-constructed footings. Once modules are set, they are anchored to the ground for stability. The remaining field construction includes process and utility pipe tie-ins, heat tracing, insulation of piping, and electrical power connection. Our on-site construction, site management and industrial skid installation services consist of:

  • Site upgrades
      • Bid package development and sub-contractor selection.
      • Civil and utilities installations
      • Modifications to plant facilities or infrastructure
  • Industrial skid installation of pre-fabricated, mechanical equipment, machines and hardware.
  • Link in-feed and out-feed equipment installation
  • Power distribution construction including conduit and wiring installation to provide power to the new production line
  • Plant system integration including communication set-up between all equipment and corresponding equipment
  • Coordination of site installation
  • Oversight by an experienced construction management team
  • Surface area grounds work including grading, compaction and drainage
  • Piping preparation and underground utilities installation
  • Structural modifications
  • Handshaking with other machinery
  • Control processor compatibility
  • Adjustments in power distribution
  • Modifications to motor control centers
  • Changes to power distribution panels
  • Custom plant conditions
  • Successful startup and support
  • Punch List Resolution
  • System training
  • Continuing support

Onsite safety throughout process system skid installation is the highest priority for EPIC Modular Process Systems. We retain a record of zero installation incidents by utilizing a qualified, well-trained workforce that is guided by experienced engineering managers who follow an established set of safety procedures.

EPIC’s Approach to Industrial Skid Installation Ensures:

  • Field work is accomplished with 100% dedicated in-plant supervision
  • Fast-track job schedules keep all work on track
  • Equipment installation is executed by best-value contractors
  • Tools and equipment to support installation are ready on-site
  • Proper supervision of all field personnel
  • Safety and cost management

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