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Modular Process Design/Build

Step 5: Process Modular Fabrication

EPIC’s Fabrication Plant Advantage

EPIC’s custom fabrication plant allows us to complete all projects in-house. Our production-style fabrication techniques, in a controlled plant environment, provide several advantages to our clients’ process skids.

These advantages include higher quality fabrication, shortened project timelines, lower capital and labor costs, seamless project management, reduced safety risks and a handful of additional advantages described below.

Ready to talk to an EPIC engineer about your modular fabrication project?

EPIC will build your process system faster, with higher quality and lower cost. How? Our on-site fabrication plant and our modular approach provide a time-savings advantage complimented by production-quality fabrication. EPIC has both a stainless-steel shop and a carbon steel shop, to ensure skid system fabrication integrity of construction. Advantages include:

  • Distillation System in EPIC's Fabrication PlantHigher quality fabrication achieved through controlled, production style construction of the system without interrupting or shutting down pre-existing operations
  • Shortened project timelines attained in-house through simultaneous skid fabrication with site civil & facilities engineering
  • Lower capital and labor costs are achieved through efficient use of material and smaller field crews
  • Seamless project management is achieved, from start to finish, by housing the fabrication plant in the same building as the engineering offices. This allows clear communication between the project engineers and the plant fabrication and assembly team
  • Weather delays eliminated during fabrication as projects are completed indoors
  • Maximum capital efficiency for multi-unit projects is achieved by designing one template and building exact duplicates
  • Full process system testing and checkout prior to shipment, providing fast startup
  • Project integrity is assured throughout the fabrication, assembly and testing process through our quality assurance (QA) program
  • Reduced safety risk for plant personnel with fewer onsite OSHA exposure hours and smaller crew sizes
  • Confidentiality of process technology is protected as fabrication occurs in a secure environment

To get pricing information or discuss your project with an EPIC engineering specialist, please call 314-845-0077 or fill out the form below.

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Modular Skid System Fabrication Capabilities

  • A skid manufacturer works on a process skid

    Carbon steel fabrication

  • Stainless steel fabrication
  • Custom parts fabrication
  • Custom projects
  • Electrical panels
  • Electrical wiring per NFPA
  • FAT testing
  • Green tags
  • Instrumentation
  • Insulation
  • Mechanical assembly
  • Painting
  • Pipe fitting
  • Piping
  • Pressure vessel fabrication
  • R-stamp and U-stamp certified
  • Sanitary fabrication
  • Sheet metal fabrication
  • Skid frame fabrication
  • Structural fabrication
  • Tooling
  • Tubing
  • Welding

Quality Assurance

EPIC follows a strict quality assurance (QA) policy during the project stages to guarantee the success of skid mounted systems through:An EPIC engineer inspects a newly fabricated sanitary process system for last minute checklist items

  • Component inspection
  • Part fabrication
  • Plant construction management
  • Plant installation
  • Project staging
  • Receiving
  • System fabrication and assembly
  • System shipment

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EPIC Modular Process Systems
4134 Meramec Bottom Rd
St. Louis, MO 63129, US
(314) 845-0077

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