Turnkey Process Systems Design & Fabrication Services
EPIC provides complete project management services for turnkey process systems design projects. You bring the process technology and we’ll handle every step from concept development through final startup of your process equipment. Your EPIC project manager will provide you with a simple but effective project management experience.
Each of our clients is paired with an EPIC engineer who has experience relevant to their particular industry. This project manager will communicate your needs to the rest of your project team, which includes in-house process and automation engineers, module designers, skilled craftsmen and quality assurance professionals. By streamlining the project management experience, our clients benefit from fewer change orders, faster startup times and a more cohesive process system overall.
Click through the tabs below to learn about each phase of EPIC’s turnkey process or call 314-714-1580 to speak with one of our team members about your process systems design project.
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You Bring a Process Technology, We Help Design Your System
Front End Loading
Get a Fixed Bid & Preliminary System Designs
Why FEE is Essential
Process System Design
Detailed Process System Design with 3D Modeling & Simulation
View Design Capabilities
Automation & Controls Engineering
In-house Controls Developed by Automation Engineers with 20+ Years of Experience
Explore Controls Options…
Fabrication & Assembly
Production-Style Process System Fabrication in Controlled Shop Conditions
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Process System Installation
Installations that Minimize Downtime & Get to Startup ASAP
Startup & Commissioning
We Remain Onsite During Full Startup, Punchlist Resolution, and Staff Training
More on Startup
Parts & Customer Service
Our Team of Experts Is Your Resource for Keeping Your Process Systems Running Smoothly
You bring the process technology, and EPIC process engineers do the rest. Scaling systems to production size or adapting your technology to a manufacturing environment is our expertise and industrial engineering consulting services. The first stage of any project is the concept stage, provided by the client. You might start with a drawing or basic spec sheet. Whatever stage you’re at, we can help you develop PFD’s or fill-in the intermediate processing steps before moving into the design engineering services stage and developing full Process and Instrumentation Diagrams (P&ID’s).
Unlike other engineering consulting firms, we guarantee the most accurate bid you will receive by fully extracting your requirements, including process equipment cost estimation, ultimately resulting in advanced process solutions. The key to this WIN-WIN outcome is: Front End Engineering (FEE). Learn more about our non-traditional approach…
- Step 2a: FEE Methodologies – A side-by-side comparison of the different FEE packages EPIC offers
- Step 2b: FEE Deliverables – the tangibles you can expect to have at the conclusion of front-end engineering
The design work that started in front-end engineering is finished during the design stage. Using our process system engineering and physical design capabilities, EPIC develops your custom modular process system for your proprietary, base process technology.
Milestones completed during design:
- Detailed process design
- Mechanical design
- Structural design
- Hardware specification
Process controls work begins concurrently during the design of your system. EPIC focuses on providing the most comprehensive solution for your manufacturing goals. EPIC has over 17 years of experience specifically providing process programming in the areas of:
- Programming Platforms
- Logic Programming
- PLC Programming
- PC-Based Programming
- DCS Programming
- Operator Interface and HMI programming
- Process data collection
- Process simulation
- Process Instrumentation
- Process Systems Integration
- Specialty Process Systems
As one of America’s leading design build firms, our on-site fabrication plant and modular approach provides a time-savings advantage complimented by production-quality fabrication. To prepare for on-site installation, our engineers manage the project, prefabrication and plant & equipment skid design/construction in parallel to ensure your site is ready both internally and externally for the new processing system solutions.
- Advantages of Modular Process Systems Fabrication: Finished process plants are brought to market faster with modular process fabrication. Through parallel construction and offsite fabrication, modular fabrication reduces downtime associated with traditional construction methods.
Our project managers fully integrate and install your new modular process system into your manufacturing facility. This may include processing plant integration, construction management and control system programming.
- Testing & Shipment: FAT (Factory Acceptance Testing) is completed before shipment. Process systems and process equipment shipped by EPIC are designed for mobility and are insured. They arrive on-site ready for installation and startup.
Punch list resolution, plus operator and maintenance training will be completed by an EPIC process engineer for your finished skid. Continuing project support is extended to all customers after project completion for troubleshooting any issues.
To learn about the specific types of modular process systems EPIC builds, please visit the modular process homepage and click on one of the categories in the middle of the page. You can also contact EPIC to discuss your specific project with one of our design build contractors today.
We are here to support your systems long after they have passed through our stringent Quality Assurance program and are successfully commissioned at your facility. Our team provides on-going customer support that includes:
- Technical support, including
- Automation and programming troubleshooting
- On-demand issue troubleshooting
- Remote access problem resolution (if desired)