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Sanitizer Plant Expansion

Sanitary Mixing & Packing AreasCAD Design of Plant Expansion Area

The client needed to expand an existing facility for a brand-new sanitizer making and packaging area. The plant was not previously FDA compliant, so the new systems were designed to Class 1 and Division I and FDA standards.

A multinational consumer products company

INDUSTRY: Sanitizers

Key Engineering Features

  • Two Bulk Storage Areas
  • Class 1 Div. 2 mixing area
  • Automated mixing systems design
  • Control Logix PLC and HMI

Core Challenges

  • Minor ingredients premix with ingredient dosing
  • Bulk mixing (10,000 gallons) of minors with solvent and water
  • Continuous batching between two coordinated systems
  • Flash mix powder induction to add powdered ingredients to flammable solvents
  • An integrated CIP systems to service the entire systems between batches with an ultra pure USP water system
  • Outdoor bulk flammable liquid storage & distribution area to accommodate 40,000 gallons of raw materials

With the services EPIC provided, this customer was able to expand their production of hand sanitizer during a global pandemic. Through this project, EPIC created a lasting relationship that has led to continued win-win work. Contact EPIC to speak with an engineer about your  process system project or call 314-714-1580.

EPIC Modular Process Systems
4134 Meramec Bottom Rd
St. Louis, MO 63129, US